Custom Box Design
Our design team works closely with Newcastle and Hunter businesses to develop packaging that perfectly fits your products and enhances your brand identity.
Custom Cutting Solutions
We create precise cutting knives custom-manufactured to your box specifications. Our state-of-the-art equipment ensures millimetre-perfect cuts, scoring, and creasing lines for consistent quality across your entire order.
Make your packaging stand out with our advanced printing capabilities. From simple one-colour logos to vibrant full-colour graphics, barcodes, and product information, we deliver high-resolution printing that brings your brand to life.
Full Print Solutions
Our service
From initial design concept to final delivery, Newcastle Box Co provides end-to-end packaging solutions for businesses throughout the Newcastle and Hunter region. Each step in our process is handled with precision and care, ensuring quality packaging that arrives exactly when you need it.
Our Box Manufacturing Process
Folding & Gluing Services
Transform flat cardboard into ready-to-use boxes with our professional folding and gluing service. Perfect for businesses that need assembly-ready packaging, this optional service saves you valuable time and labour. Our precision equipment ensures consistent quality with every fold and secure adhesion at all joining points.
Storage Solutions
Save valuable warehouse space with our convenient storage service. We can maintain your inventory of boxes at our facility and deliver only the quantities you need, when you need them. This just-in-time approach reduces your storage costs and improves cash flow while ensuring you never run out of packaging.
Fast, reliable delivery throughout Newcastle and the Hunter region, with significant savings on shipping costs compared to Sydney-based suppliers thanks to our closer proximity. Our scheduled delivery service ensures your packaging arrives exactly when you need it, supporting your production timelines.
Delivery & Logistics
Premium Custom Box Design Services
Our bespoke box design service combines creativity with practical engineering to deliver packaging that works as hard as you do:
Consultation & Brief: One-on-one meetings to understand your product specifications, branding requirements and logistics needs
Professional Design: Expert CAD designers create precise digital prototypes optimised for both protection and presentation
Material Selection: Guidance on selecting the perfect material grade, thickness and finish for your specific product requirements
Prototype Development: Physical samples for testing fit, function and visual appeal before full production
Brand Integration: Seamless incorporation of your logo, colours and visual identity for maximum brand impact
Structural Engineering: Advanced design principles ensuring durability, stackability and optimal product protection
All designs are created with cost-efficiency, sustainability and ease of assembly in mind. Our experienced team balances aesthetic appeal with practical functionality for packaging that enhances your product experience while maintaining structural integrity throughout the supply chain.
Advanced Custom Cutting Solutions
Our state-of-the-art cutting technology delivers precision and consistency for every packaging component:
Digital Die-Cutting: Computer-controlled cutting for intricate designs and perfect repeatability
Traditional Die-Cutting: Cost-effective solution for large production runs with consistent quality
Kiss-Cutting: Precision partial cuts for peel-away applications and specialty packaging elements
Laser Cutting: Ultra-precise detailing for premium packaging and promotional applications
Custom Perforation: Engineered tear lines for easy opening and consumer convenience
Multi-Layer Cutting: Simultaneous processing of multiple sheets for production efficiency
Every cutting solution is calibrated to your exact specifications, ensuring consistent dimensions and perfect assembly fit. Our quality control protocols verify dimensional accuracy throughout production, maintaining tight tolerances for seamless integration with automated packing systems.
High-Impact Print Solutions
Make your packaging communicate your brand story with our comprehensive printing capabilities:
Flexographic Printing: Cost-effective solution for large runs with vivid colours and consistent quality
Digital Printing: Perfect for smaller quantities, variable data, and photographic-quality reproduction
Spot Colour Printing: Precise colour matching for brand consistency using Pantone® matching system
Full-Colour Process Printing: Vibrant imagery and photographic reproduction for premium packaging
Special Finishes: Including spot UV, foiling, embossing and debossing for tactile luxury packaging
Interior Printing: Brand-building options for messaging and graphics inside your packaging
Sustainable Inks: Water-based and eco-friendly options aligned with environmental commitments
Our colour management system ensures brand consistency across all packaging materials. We conduct regular quality checks throughout production to maintain colour accuracy, print registration and surface finish quality.
